Details
Client: Chocolate Factory in Dubai and Saudi Arabia
Service: Compressed Air Audit
Date: August 23, 2013
Location: UAE & KSA
Project Overview
Our client, a leading chocolate manufacturer in Dubai and Saudi Arabia, faced challenges with their compressed air system, impacting overall production efficiency and energy costs.
Concern
The client's compressed air system, vital for manufacturing processes, exhibited poor performance and incurred high energy costs, prompting the need for an audit.
Approach
Cornerstone conducted a comprehensive two-week inspection of the compressed air lines and field instrumentation to identify leaks and propose solutions.
Key Highlights
- Identification of Leaks: Through meticulous inspection, we identified 75 leaks in the Dubai factory and 55 leaks in the Saudi Arabian facility.
- Cost Savings: Repairs of the identified leaks resulted in significant savings of $45,000 USD for the Dubai factory and $38,000 USD for the Saudi Arabian facility.
- Expertise and Technology: Our team of certified engineers utilized industry-leading equipment and techniques to accurately locate leaks and optimize the compressed air system's performance.
- Sustainable Practices: Cornerstone's focus on sustainability led to the precise identification of leak locations and calculation of potential savings, empowering the client to justify inspection costs and implement necessary rectifications.
- Accreditation and Certification: Cornerstone is accredited by ATTMA, with Level II certified testers and state-of-the-art equipment, capable of undertaking large-scale building air tightness testing projects.
Outcome
75 leaks identified in the Dubai factory, leading to $45,000 USD worth of savings.
55 leaks identified in the Saudi Arabian facility, resulting in $38,000 USD worth of savings.
Conclusion
Cornerstone's expertise in compressed air audits and our commitment to sustainable operational practices resulted in significant cost savings and enhanced production efficiency for our client's chocolate factories in both Dubai and Saudi Arabia.
Next Steps
We look forward to continuing our partnership with the client and providing ongoing support to optimize their compressed air systems, ensuring long-term efficiency and cost-effectiveness.